Core Technological Advantages
1.Intelligent Vision & Laser Dual-Alignment System
High-Precision Digital Vision Alignment: Utilizes a high-definition digital imaging system with auto optical zoom to achieve pixel-perfect alignment between components and pads, completely eliminating placement errors.
Laser-Assisted Positioning: An integrated laser guide provides a precise visual marker for rapid, single-step PCB loading, simplifying setup and improving initial positioning speed.
2.Fully Automated Feeding & High-Efficiency Operation
Integrated Tape Feeder: Accepts standard LED tape-and-reel packages for fully automatic pick-and-place. This eliminates slow, manual handling of individual beads, multiplying rework throughput.
Flexible Operational Modes: Offers both manual and fully automatic modes. Manual mode is ideal for process development and single repairs, while automatic mode enables programmable, hands-free batch rework for ultimate convenience.
3.Precision Closed-Loop Thermal Control & Real-Time Monitoring
±1°C High-Accuracy Control: A system built with high-precision K-type thermocouples, PLC logic, and dedicated temperature modules provides closed-loop control and automatic compensation, maintaining temperature stability within ±1°C.
Four External Temperature Ports: Allow for real-time profiling and calibration at multiple board locations, enabling meticulous process analysis and verification.
Real-Time Curve Analysis: The embedded industrial PC displays and compares set versus actual temperature curves in real-time, featuring tools for analysis and correction to ensure perfect process control.
4.Stable, Reliable Mechanics & Safety Design
Stepper Motion Control System: Drives X, Y, and Z-axis linear slides for stable, reliable movement capable of both fine micro-adjustments and rapid positioning to accommodate various PCB sizes and layouts.
Universal Protective Fixture: An adjustable, movable fixture securely holds PCBs of different sizes, protecting edge-mounted components and preventing board flex or damage.
High-Temp Glass Safety Shield: A durable glass cover over the preheat zone provides a clear view while effectively preventing LEDs and other small parts from falling into the machine interior, ensuring long-term operational safety.
Adjustable Micro-Airflow & Multi-Function Nozzles: The intelligent airflow system automatically adjusts wind speed based on component size, ensuring secure soldering of the smallest LEDs. Includes a set of 360° rotatable alloy nozzles in various sizes for easy installation and broad application.
5.User-Friendly Operation Interface
HD Touchscreen Control: An intuitive touchscreen HMI comes with pre-loaded, proven rework programs. This design minimizes the learning curve, allowing operators to achieve high-success-rate repairs without extensive specialized training.
